Global Cosmetics Cosmetic Manufacturer Factory 1 o8mbt3abuklhzxvr4gr3dyv8f2vb6xygdikva410w0 - Factory Capabilities

Factory Overview

Our factory is equipped for innovation, automation, and smart-factory technologies to run a smooth and safe supply chain.

 

Factory Size: 150,000 square meters.

Location: Dongguan City, Guangdong Province, China.

Production plant: Three production buildings, 11 floors, 17,000 square meters total workshop area.

 

Warehouses:

  • Two raw material warehouses equipped with a fully automated intake and delivery system. Our warehouse is also managed with a fool-proof bar code system, controlled through our ERP system.
  • One Finished Product warehouse covering 3000 square meters.
  • One high ceiling accessories and packaging warehouse covering 3800 square meters, which consists of three levels and one carton and packaging warehousing that covers 8000 square meters.

 

Monthly Production Capacity:

  • Toiletries 7.5 million pcs.
  • Lipstick 2.5 million pcs.
  • Another color cosmetics 1.2 million pcs.
  • Parfum and fragrance mist 1.5 million pcs.
  • Assembly 1,200,000 sets.

 

To keep pace with the competitive market, we continuously shift our workshops from man-power driven to semi-automation by investing every year in modern equipment and lean process optimization.

Factory information

Key Equipment

Mixing Workshops:

  • 1 set of 5MT tanks for body wash, and 4 sets of 3MT tanks for emulsion production. 

  • Stainless steel storage tank for weighing and delivery for common bulk raw materials

  • Fully automatic, program controlled, emulsion tank

  • CIP hot water generation system

 

Bulk Filling Workshops:

  • Fully automatic bottle filling lines (4 lines)

  • Fully automatic tube filling lines (6 lines)

  • Sheet mask filling line

 

Color Cosmetics Workshops

  • Korean-imported automatic lipstick filling machines (3 lines),

  • Fully or semi-automatic stainless steel mold lipstick machine (2 lines)

  • Four-color swirl cream filling machine

  • Various color filling facilities such as mascara, lip gloss tube, godet filling, etc.

 

Fragrance Plant

  • 6 sets of Fusion tanks and chill and filter facilities

  • Two maturation rooms occupy 700 square meters containing 80 500L stainless steel maturation tanks.

  • Fully automatic glass bottle filling and crimping machine

  • 2 semi-automatic EDP filling machines

Global Cosmetics Cosmetic Manufacturer Equipment o8mbw67a90tc1xen4sp2k6vmijomf86s4rk5wrgkhs - Factory Capabilities
Global Cosmetics Cosmetic Manufacturer Water Purification System TemporalImage ozbciea2yulysysn2m0vp3kuxo1o04em5mhgvwhcqo - Factory Capabilities

Factory information

Water Purification System

 

  • Factory capabilities employ the state-of-the-art techniques of Reverse Osmosis (RO) and Electro-deionization (EDI), removing ions or electrolytes to produce ultrapure water.

  • After the RO treatment, the water conductivity is controlled to remain below 4μS cm-1 (the higher residual electrolyte read, the higher the conductivity).

  • The subsequent EDI treated water has a conductivity of around 0.3μS cm-1.

  • The water conductivity standard requirement based on European Pharmacopoeia is 5.1μS cm-1, which refers to manufacturing water with lower conductivity and higher purity.

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Infrastructure

Global Cosmetics Cosmetic Manufacturer Factory Information - Factory Capabilities

Factory Capabilities

Our factory capabilities are equipped for innovation, automation and smart-factory technologies to run a smooth and safe supply chain.
Global Cosmetics Cosmetic Manufacturer Industrial 4.0 - Factory Capabilities

Factory Of The Future Industry 4.0

Inspired by the factory of the future Global Cosmetics walks in hand with the latest technologies integrating Industry 4.0 systems on the production line.
Global Cosmetics Cosmetic Manufacturer Recreational areas - Factory Capabilities

Social & Recreational Facilities

Global Cosmetics Facilities is located at our factory. There are several sport activities, recreational areas,and comfortable dormitories for all the staff.
Global Cosmetics Cosmetic Manufacturer Production Process - Factory Capabilities

Production Process

Global Cosmetics production process is divided in 5 critical stages. From acceptance of raw material to delivery we assure a smooth cosmetic manufacture.